Coiled Products - Section B PHILATRON
Specialists in Reliability
Bronco 2000™ -- Test Report
Bronco 2000 -- Type SEO. When compared to Neoprene and rubber, Bronco 2000™
insulation provides better:
· Oil Resistance
· Low Temperature Resistance
· Heat Aging
· Ozone Resistance
· Chemical Resistance
· Abrasion Resistance
· Mechanical Strength
· Lighter Weight
LOWER TEMPERATURE FLEXIBILITY
Bronco 2000™ rubber flexible cord jackets resist cracking to lower temperature than either Neoprene or rubber. The following are results of bend tests:
GREATER OZONE RESISTANCE
Ozone as generated around most electrical equipment can cause cracking in most conventional ruibbers. Bronco 2000 rubber has excellent resistance to cracking caused by ozone. Below are results of bent loop ozone aging tests of flexible cord jackets.

Bronco
Type SEO

Neoprene
Type SO

Rubber
Type S

Cold Bend @ -35°C

Pass

Pass

Pass

Cold Bend @ -50°C

Pass

Cracked

Cracked

Cold Bend @ -70°C

Pass

Cracked

Cracked

Bronco
Type SEO

Neoprene
Type SO

Rubber
Type S

Hours to Cracking

1,000

300

24

 Bronco 2000 cables and cords are rated at 65°C to 105°C. NOTE: OZONE EXPOSURE - 100pphm/100°F
SUPERIOR HEAT AGING
Bronco 2000™ rubber resists cracking and brittleness caused by heat far better than Neoprene or rubber. Comparative heat aging at 250°F is shown.

OVEN AGED 7 DAYS @250 F

TOUGHER ABRASION RESISTANCE
Shown below are comparative grinding wheel type abrasion test resutls on flexible cord jackets. Again, Bronco 2000 rubber outperforms neoprene and rubber flexible cord jackets.

CYCLES TO FAILURE

BRONCO Cable Vs. Rubber (Aged) BRONCO Cable Vs Neoprene
SUPERIOR MECHANICAL STRENGTH
One measure of the mechanical strength of a flexible cord is resistance to failure under a crushing load. Below are results of crushing strength tests for flexible Cords.
LIGHTER WEIGHT
Another important consideration in "portable" power supply cordage is weight. Bronco 2000™ can offer a lighter, more portable cable than either rubber or Neoprene. Typical weight savings on 12/3 cords are shown as follow:
CRUSHING STRENGTH 12/3 CORDAGE WEIGHT

BRONCO
Type SEO

NEOPRENE
Type SO

RUBBER
Type S

Pounds Force @ Failure

3,400

2,000

3,000

BRONCO
Type SEO

NEOPRENE
Type SO

RUBBER
Type S

Pounds Per 1000 ft.

164

199

235

Weight Reduction

-

18%

33%

COMPARISON OF FLEXIBLE CORD JACKET MATERIALS
UNAGED PHYSICALS
Tensil Strength  (PSI)
100% Modulus (PSI)
Elongation (%)

Bronco
2,000
340
550

Neoprene
1,420
690
300

Rubber
1,630
770
300

LOW TEMPERATURE PROPERTIES
Brittle Point (°F)
Cold Blend @ -35°C
                       -50°C
                       -65°C
 

-100°C
Pass
Pass
 Pass

-52°C
Pass
Pass
 Pass

-38°C
 Pass
Fail
 Fail
AGING PROPERTIES
Air Oven 7 Days @ 121°C
    % Retention of Tensile
    % Retention of Elongation
Air Oven 7 Days @ 127°C
    % Retention of Tensile
    % Retention of Elongation
Air Bomb 43 Hrs. @ 127°C
    % Retention of Tensile
    % Retention of Elongation


123
89

150
116

117
 116


104
17

0
0

56
18



188
17

0
0

93
43
OZONE RESISTANCE
Hours To Cracking (100pphm/100°F)

1000

24

300

HEAT DEFORMATION (T2/T1)
2000 gms 121°C

.76

.93

.95

MECHANICAL PROPERTIES
(Crushing Strength) Lbs. Force To Failure
Abrasion Resistance Cycles To Wear Through Jacket

3,400
36

2,000
18

3000
14
CHEMICAL RESISTANCE
% Diameter Change - 30 Day Immersion at Room Temperature
    Alcohol - Ethyl
    Ammonia
    Gasoline - Unleaded
    Kerosene
    Oil-Motor 10/40
    Oil-Vegetable
    Skydol 500
    Toldene
    Water



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-1



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25
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-3
60
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63
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222
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Coiled Cable Division--(800)421-3547    Fax (562)802-0264

Email:  email-to@philatron.com

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